Off-line SMT AOI Machine(Model No. A1000)
Specification:
Inspection System & Optical System
| Inspection Object | Skew / Tombstone / Wrong part / Missing / Overturning / Damaged /
Cold joint / insufficient solder / Excess solder |
| Inspection Component | 0402 chip , IC pin(0.3mm pitch), wave solder |
| Inspection Method | Full color image statistic analysis, OCP, IC bridge analysis, color
linear analysis color non-linear analysis, similarity analysis,
black-white ratio analysis, intensity analysis |
| Camera | Color CCD (1.45MPa Pixels), Resolution 20um, FOV 20*20mm
(customized), speed≤2000mm²/s |
| Light Source | RGB Ring Multi-angle LED combination lighting, high brightness,
standard CCTV lens, DOV 2mm |
Software & Computer
| Computer | CPU: Dual-core 2.7G, RAM: DDRIII-2G hard disk : 500G, 22" wide
screen LCD |
Mechanical System
| PCB Thickness | 0.3 - 5.0 (PCB Warpage < 5mm) |
| PCB Height | SMT : Top: 30mm, Bottom 45mm (can be customized) |
| Driving Method | AC Servo Motor+ball screw rod+linear guide rail |
| Motion Speed | Max 700mm/s |
| PCB Clamp | Automatic |
| Power | AC220V / 50Hz, UPS 1000W |
| Dimension | 940*950*1280 mm |
| Weight | Aprox. 450kg |
Future:
1. HD image, easy for 0402 chip.
2. Full color image statistics analysis
3. Optical character recognition(OCR)
4. IC bridge analysis
5. Color analysis
6. Graphics similarity
7. Black white ratio analysis
8. Intensity analysis
9. Non linear color analysis
10. CAD data input and output
11. MPF technology, fast programming
12. Camera barcode identification(1D&2D)
13. Spare component library
14. Auto double side test
15. Auto skip test
16. SPC
17. Off line inspection system
18. NG Rate＞99%, Repeat accuracy≤3 pcs, False Negative≤10PPM, False
Positive≤5000PPM.
